Optimizing Abrasive Water Jet Parameters for Enhanced Interactivity in Metal-Stacked Hybrid Fiber Laminates

Gnanasekaran K; Rajesh M; Hariram V

Article Details

Optimizing Abrasive Water Jet Parameters for Enhanced Interactivity in Metal-Stacked Hybrid Fiber Laminates

Authors:

Gnanasekaran K | Rajesh M | Hariram V

Publisher:

Murat YAKAR

Main Topics:

Materials Science and Technologies | Metallization and Optimation | Polymer Science and Technologies

Journal:

Turkish Journal of Engineering Vol.9 Issue 1, pp.28-36

Document Type:

Article

Publication Date:

1/2025

Document Language:

English

Document ID (Org No.):

2001339300

pISSN:

2587-1366

Keywords:

Abstract:

 High strength and shock-absorbing hybrid Fibre Laminate HFL machining is required to get the required geometric shape and size and to test the functioning under various impact protection circumstances. The compression molding process was adopted to fabricate the HFL. Skin titanium metal and alternately interlaced durable jute and high strength Kevlar fiber. A Central Composite Design CCD-Response Surface Technique RST was used to conduct the experiments with varying abrasive water jet parameters like WP-water pressure, TS-traverse speed, SOD-stand-off distance, and AQ-abrasive quantity. The desirability optimization technique adopted to minimize the surface roughness Ra and kerf angle KA. An experimental examination shows that when water jet pressure was raised to its maximum value, the Ra and KA considerably reduced by 28.69 and 8.25, respectively. Similar to how the Ra and KR significantly reduced by an extent of 7.4 and 3.5 when the abrasive quantity was increased to its higher value. However, when SOD and TS increased, a reversal impact on Ra and KA was seen. According to surface topology study, the brittle fracture occurs with micro-chipping, and for the kevlar fiber, bulk machining.

 High strength and shock-absorbing hybrid Fibre Laminate HFL machining is required to get the required geometric shape and size and to test the functioning under various impact protection circumstances. The compression molding process was adopted to fabricate the HFL. Skin titanium metal and alternately interlaced durable jute and high strength Kevlar fiber. A Central Composite Design CCD-Response Surface Technique RST was used to conduct the experiments with varying abrasive water jet parameters like WP-water pressure, TS-traverse speed, SOD-stand-off distance, and AQ-abrasive quantity. The desirability optimization technique adopted to minimize the surface roughness Ra and kerf angle KA. An experimental examination shows that when water jet pressure was raised to its maximum value, the Ra and KA considerably reduced by 28.69 and 8.25, respectively. Similar to how the Ra and KR significantly reduced by an extent of 7.4 and 3.5 when the abrasive quantity was increased to its higher value. However, when SOD and TS increased, a reversal impact on Ra and KA was seen. According to surface topology study, the brittle fracture occurs with micro-chipping, and for the kevlar fiber, bulk machining.

 High strength and shock-absorbing hybrid Fibre Laminate HFL machining is required to get the required geometric shape and size and to test the functioning under various impact protection circumstances. The compression molding process was adopted to fabricate the HFL. Skin titanium metal and alternately interlaced durable jute and high strength Kevlar fiber. A Central Composite Design CCD-Response Surface Technique RST was used to conduct the experiments with varying abrasive water jet parameters like WP-water pressure, TS-traverse speed, SOD-stand-off distance, and AQ-abrasive quantity. The desirability optimization technique adopted to minimize the surface roughness Ra and kerf angle KA. An experimental examination shows that when water jet pressure was raised to its maximum value, the Ra and KA considerably reduced by 28.69 and 8.25, respectively. Similar to how the Ra and KR significantly reduced by an extent of 7.4 and 3.5 when the abrasive quantity was increased to its higher value. However, when SOD and TS increased, a reversal impact on Ra and KA was seen. According to surface topology study, the brittle fracture occurs with micro-chipping, and for the kevlar fiber, bulk machining.

 High strength and shock-absorbing hybrid Fibre Laminate HFL machining is required to get the required geometric shape and size and to test the functioning under various impact protection circumstances. The compression molding process was adopted to fabricate the HFL. Skin titanium metal and alternately interlaced durable jute and high strength Kevlar fiber. A Central Composite Design CCD-Response Surface Technique RST was used to conduct the experiments with varying abrasive water jet parameters like WP-water pressure, TS-traverse speed, SOD-stand-off distance, and AQ-abrasive quantity. The desirability optimization technique adopted to minimize the surface roughness Ra and kerf angle KA. An experimental examination shows that when water jet pressure was raised to its maximum value, the Ra and KA considerably reduced by 28.69 and 8.25, respectively. Similar to how the Ra and KR significantly reduced by an extent of 7.4 and 3.5 when the abrasive quantity was increased to its higher value. However, when SOD and TS increased, a reversal impact on Ra and KA was seen. According to surface topology study, the brittle fracture occurs with micro-chipping, and for the kevlar fiber, bulk machining.

Article Details

Optimizing Abrasive Water Jet Parameters for Enhanced Interactivity in Metal-Stacked Hybrid Fiber Laminates

Authors:

Gnanasekaran K | Rajesh M | Hariram V

Publisher:

Murat YAKAR

Main Topics:

Materials Science and Technologies | Metallization and Optimation | Polymer Science and Technologies

Journal:

Turkish Journal of Engineering Vol.9 Issue 1, pp.28-36

Document Type:

Article

Publication Date:

1/2025

Document Language:

English

Document ID (Org No.):

2001339300

pISSN:

2587-1366

Roughness.

Titanium

Jute

Kevlar

Abrasive

Kerf

Issues

Article Details

Optimizing Abrasive Water Jet Parameters for Enhanced Interactivity in Metal-Stacked Hybrid Fiber Laminates

Authors: Gnanasekaran K | Rajesh M | Hariram V

Publisher: Murat YAKAR

Main Topics: Materials Science and Technologies | Metallization and Optimation | Polymer Science and Technologies

Journal: Turkish Journal of Engineering Vol.9 Issue 1, pp.28-36

Document Type: Article

Publication Date: 1/2025

Document Language: English

Document ID (Org No.): 2001339300

pISSN: 2587-1366

Roughness.

Titanium

Jute

Kevlar

Abrasive

Kerf

Issues

Authors:

Gnanasekaran K | Rajesh M | Hariram V

Publisher:

Murat YAKAR

Main Topics:

Materials Science and Technologies | Metallization and Optimation | Polymer Science and Technologies

Journal:

Turkish Journal of Engineering Vol.9 Issue 1, pp.28-36

Document Type:

Article

Publication Date:

1/2025

Document Language:

English

Document ID (Org No.):

2001339300

pISSN:

2587-1366