Optimization of Machining Parameters of Al2024-T3 Material Machined With Electro Discharge Machining

Semih Güner; Mustafa Yurdakul; Emre Ayhan; Yusuf Tansel İç

Article Details

Optimization of Machining Parameters of Al2024-T3 Material Machined With Electro Discharge Machining

Authors:

Semih Güner | Mustafa Yurdakul | Emre Ayhan | Yusuf Tansel İç

Publisher:

Gazi University

Main Topics:

Makine Mühendisliğinde Optimizasyon Teknikleri

Journal:

Gazi Üniversitesi Fen Bilimleri Dergisi Part C: Tasarım ve Teknoloji Vol.12 Issue 1, pp.332-346

Document Type:

Article

Publication Date:

3/2024

Document Language:

Turkish

Document ID (Org No.):

2001313844

pISSN:

2147-9526

Keywords:

Abstract:

 Aluminum alloys are widely used in the aviation, automotive and defense industries today due to their lightness, high strength and economical nature. In this study, by using the electro discharge machining in the machining of Al2024-T3 material, performance responses were obtained based on the material removal rate TKM, tool wear rate TAM and average surface roughness Ra data. In the experiments, the effects of discharge current Ip, pulse duration Ton and pulse interval Toff parameters were examined. As a result of the analysis of variance ANOVA, it was determined that the effective parameters on the experimental results were Ton, Ip and Toff, respectively. In the study, models were used to optimize the experimental results and the machining parameters that would achieve optimum results were determined.

 Aluminum alloys are widely used in the aviation, automotive and defense industries today due to their lightness, high strength and economical nature. In this study, by using the electro discharge machining in the machining of Al2024-T3 material, performance responses were obtained based on the material removal rate TKM, tool wear rate TAM and average surface roughness Ra data. In the experiments, the effects of discharge current Ip, pulse duration Ton and pulse interval Toff parameters were examined. As a result of the analysis of variance ANOVA, it was determined that the effective parameters on the experimental results were Ton, Ip and Toff, respectively. In the study, models were used to optimize the experimental results and the machining parameters that would achieve optimum results were determined.

 Aluminum alloys are widely used in the aviation, automotive and defense industries today due to their lightness, high strength and economical nature. In this study, by using the electro discharge machining in the machining of Al2024-T3 material, performance responses were obtained based on the material removal rate TKM, tool wear rate TAM and average surface roughness Ra data. In the experiments, the effects of discharge current Ip, pulse duration Ton and pulse interval Toff parameters were examined. As a result of the analysis of variance ANOVA, it was determined that the effective parameters on the experimental results were Ton, Ip and Toff, respectively. In the study, models were used to optimize the experimental results and the machining parameters that would achieve optimum results were determined.

 Günümüzde alüminyum alaşımları hafif olması, yüksek dayanım sunması ve ekonomik olmaları gibi sebeplerle havacılık, otomotiv ve savunma sanayiinde yoğun olarak kullanılmaktadır. Bu çalışmada Al2024-T3 malzemesinin işlenmesinde elektro erozyon yöntemi kullanılarak, talaş kaldırma miktarı TKM, takım aşınma miktarı TAM ve ortalama yüzey pürüzlülüğü Ra olarak sıralanabilecek performans yanıtları üzerinden sonuçlar elde edilmiştir. Yapılan deneylerde boşalım akımı Ip, vurum süresi Ton ve vurum aralığı Toff parametrelerinin performans yanıtları üzerindeki etkileri incelenmiştir. Yapılan varyans analizi ANOVA sonucunda deney sonuçları üzerinde etkin parametrelerin sırasıyla Ton, Ip ve Toff olduğu tespit edilmiştir. Çalışmanın devamında performans yanıtlarını eniyileyecek parametre değerlerinin tespiti amacıyla bir optimizasyon çalışmasına da yer verilmiştir.

Article Details

Optimization of Machining Parameters of Al2024-T3 Material Machined With Electro Discharge Machining

Authors:

Semih Güner | Mustafa Yurdakul | Emre Ayhan | Yusuf Tansel İç

Publisher:

Gazi University

Main Topics:

Makine Mühendisliğinde Optimizasyon Teknikleri

Journal:

Gazi Üniversitesi Fen Bilimleri Dergisi Part C: Tasarım ve Teknoloji Vol.12 Issue 1, pp.332-346

Document Type:

Article

Publication Date:

3/2024

Document Language:

Turkish

Document ID (Org No.):

2001313844

pISSN:

2147-9526

Aluminum alloy

Al2024

Electro discharge machining

OptimizationAlüminyum

Al2024

Elektro erozyon

Optimizasyon

Issues

Article Details

Authors: Semih Güner | Mustafa Yurdakul | Emre Ayhan | Yusuf Tansel İç

Publisher: Gazi University

Main Topics: Makine Mühendisliğinde Optimizasyon Teknikleri

Journal: Gazi Üniversitesi Fen Bilimleri Dergisi Part C: Tasarım ve Teknoloji Vol.12 Issue 1, pp.332-346

Document Type: Article

Publication Date: 3/2024

Document Language: Turkish

Document ID (Org No.): 2001313844

pISSN: 2147-9526

Issues

Authors:

Semih Güner | Mustafa Yurdakul | Emre Ayhan | Yusuf Tansel İç

Publisher:

Gazi University

Main Topics:

Makine Mühendisliğinde Optimizasyon Teknikleri

Journal:

Gazi Üniversitesi Fen Bilimleri Dergisi Part C: Tasarım ve Teknoloji Vol.12 Issue 1, pp.332-346

Document Type:

Article

Publication Date:

3/2024

Document Language:

Turkish

Document ID (Org No.):

2001313844

pISSN:

2147-9526