Energy Efficiency Applications in Electric Motors: A Case Study for Kastamonu Entegre Co, Adana MDF Facility

Ergün Korkmaz; Harun Torun

Article Details

Energy Efficiency Applications in Electric Motors: A Case Study for Kastamonu Entegre Co, Adana MDF Facility

Authors:

Ergün Korkmaz | Harun Torun

Publisher:

Süleyman Demirel University

Main Topics:

Enerji Sistemleri Mühendisliği (Diğer) | Makine Mühendisliği (Diğer)

Journal:

Yekarum Vol.8 Issue 2, pp.54-66

Document Type:

Article

Publication Date:

8/2023

Document Language:

English

Document ID (Org No.):

2001304783

pISSN:

1309-9388

Keywords:

Abstract:

 36 of the electrical energy consumed in Turkey is used by asynchronous motors, which are widely used in the industry. When considering industrial electricity consumption, it is observed that the share of electric motors in consumption reaches around 70. Considering the rapid depletion of fossil fuels, which have a significant share in the energy supply, and the environmental problems caused by these sources, the efficiency and savings potential of electric motors, which use energy so intensely, is important. In this study, according to the ISO 500 data of 2019, Kastamonu Particle Board Plant Kastamonu Entegre Co, which ranks 46th among the largest industrial establishments in Turkey, is used in Adana MDF Facility, B1 group 18.5 kW, B2 group 15 kW and F1 group the energy saving potentials provided by the 315 kW IE2 efficiency class motors in case they are upgraded to the IE3 class are calculated and payback periods are presented. According to this, the energy saving provided by the B1 group motor is 1923 kWhYear 119 DollarYear, and the payback period is 5,01 years. In the B2 group motor, the energy saving provided is 2340 kWhYear 145 DollarYear, and the payback period is 3,95 years. On the other hand, the energy savings achieved in the F1 group motor is 18815 kWhYear 1167 DollarYear, and the payback period is determined as 8,68 years.

 36 of the electrical energy consumed in Turkey is used by asynchronous motors, which are widely used in the industry. When considering industrial electricity consumption, it is observed that the share of electric motors in consumption reaches around 70. Considering the rapid depletion of fossil fuels, which have a significant share in the energy supply, and the environmental problems caused by these sources, the efficiency and savings potential of electric motors, which use energy so intensely, is important. In this study, according to the ISO 500 data of 2019, Kastamonu Particle Board Plant Kastamonu Entegre Co, which ranks 46th among the largest industrial establishments in Turkey, is used in Adana MDF Facility, B1 group 18.5 kW, B2 group 15 kW and F1 group the energy saving potentials provided by the 315 kW IE2 efficiency class motors in case they are upgraded to the IE3 class are calculated and payback periods are presented. According to this, the energy saving provided by the B1 group motor is 1923 kWhYear 119 DollarYear, and the payback period is 5,01 years. In the B2 group motor, the energy saving provided is 2340 kWhYear 145 DollarYear, and the payback period is 3,95 years. On the other hand, the energy savings achieved in the F1 group motor is 18815 kWhYear 1167 DollarYear, and the payback period is determined as 8,68 years.

 36 of the electrical energy consumed in Turkey is used by asynchronous motors, which are widely used in the industry. When considering industrial electricity consumption, it is observed that the share of electric motors in consumption reaches around 70. Considering the rapid depletion of fossil fuels, which have a significant share in the energy supply, and the environmental problems caused by these sources, the efficiency and savings potential of electric motors, which use energy so intensely, is important. In this study, according to the ISO 500 data of 2019, Kastamonu Particle Board Plant Kastamonu Entegre Co, which ranks 46th among the largest industrial establishments in Turkey, is used in Adana MDF Facility, B1 group 18.5 kW, B2 group 15 kW and F1 group the energy saving potentials provided by the 315 kW IE2 efficiency class motors in case they are upgraded to the IE3 class are calculated and payback periods are presented. According to this, the energy saving provided by the B1 group motor is 1923 kWhYear 119 DollarYear, and the payback period is 5,01 years. In the B2 group motor, the energy saving provided is 2340 kWhYear 145 DollarYear, and the payback period is 3,95 years. On the other hand, the energy savings achieved in the F1 group motor is 18815 kWhYear 1167 DollarYear, and the payback period is determined as 8,68 years.

 Türkiyede tüketilen elektrik enerjisinin 36sı, endüstride yaygın olarak kullanılan asenkron motorlar tarafından tüketilmektedir. Sanayi elektrik tüketimine bakıldığında ise elektrik motorlarının payının 70 mertebelerine çıktığı görülmektedir. Fosil yakıtların hızla tükenmekte olması ve enerji arzında önemli bir paya sahip olan bu kaynakların neden olduğu çevresel sorunlar göz önüne alındığında, enerjiyi yoğun bir şekilde kullanan elektrik motorlarının verimliliği ve tasarruf potansiyeli önemlidir. Bu çalışmada, 2019 yılı ISO 500 verilerine göre Türkiyenin en büyük sanayi tesisleri arasında 46. sırada yer alan Kastamonu Parça Levha Tesisi Kastamonu Entegre AŞ, Adana MDF Tesisinde kullanılan B1 grubu 18.5 kW, B2 grubu 15 kW ve F1 grubu 315 kW IE2 verimlilik sınıfı motorlarının IE3 sınıfına yükseltilmesi durumunda sağlanan enerji tasarruf potansiyelleri hesaplanmış ve geri ödeme süreleri sunulmuştur. Buna göre, B1 grubu motor tarafından sağlanan enerji tasarrufu yılda 1923 kWh 119 DolarYıl ve geri ödeme süresi 5,01 yıl olarak hesaplanmıştır. B2 grubu motorla elde edilen enerji tasarrufu yılda 2340 kWh 145 DolarYıl ve geri ödeme süresi 3,95 yıl olarak belirlenmiştir. Diğer yandan, F1 grubu motorla elde edilen enerji tasarrufu yılda 18815 kWh 1167 DolarYıl ve geri ödeme süresi 8,68 yıl olarak tespit edilmiştir.

Article Details

Energy Efficiency Applications in Electric Motors: A Case Study for Kastamonu Entegre Co, Adana MDF Facility

Authors:

Ergün Korkmaz | Harun Torun

Publisher:

Süleyman Demirel University

Main Topics:

Enerji Sistemleri Mühendisliği (Diğer) | Makine Mühendisliği (Diğer)

Journal:

Yekarum Vol.8 Issue 2, pp.54-66

Document Type:

Article

Publication Date:

8/2023

Document Language:

English

Document ID (Org No.):

2001304783

pISSN:

1309-9388

Electric motors

Energy efficiency

Efficiency classElektrik motorları

Enerji verimliliği

Verimlilik sınıfı

Issues

Article Details

Energy Efficiency Applications in Electric Motors: A Case Study for Kastamonu Entegre Co, Adana MDF Facility

Authors: Ergün Korkmaz | Harun Torun

Publisher: Süleyman Demirel University

Main Topics: Enerji Sistemleri Mühendisliği (Diğer) | Makine Mühendisliği (Diğer)

Journal: Yekarum Vol.8 Issue 2, pp.54-66

Document Type: Article

Publication Date: 8/2023

Document Language: English

Document ID (Org No.): 2001304783

pISSN: 1309-9388

Electric motors

Energy efficiency

Efficiency classElektrik motorları

Enerji verimliliği

Verimlilik sınıfı

Issues

Authors:

Ergün Korkmaz | Harun Torun

Publisher:

Süleyman Demirel University

Main Topics:

Enerji Sistemleri Mühendisliği (Diğer) | Makine Mühendisliği (Diğer)

Journal:

Yekarum Vol.8 Issue 2, pp.54-66

Document Type:

Article

Publication Date:

8/2023

Document Language:

English

Document ID (Org No.):

2001304783

pISSN:

1309-9388