AN INVESTIGATION OF UTILIZATION POTENTIAL OF BASALT CUTTING WASTE IN FLOOR TILE MATTE GLAZES

Semra Kurama; Ege Anıl Gürkan; Zahide Bayer Oztürk; Yusuf Karaca; Elif Ubay

Article Details

AN INVESTIGATION OF UTILIZATION POTENTIAL OF BASALT CUTTING WASTE IN FLOOR TILE MATTE GLAZES

Authors:

Semra Kurama | Ege Anıl Gürkan | Zahide Bayer Oztürk | Yusuf Karaca | Elif Ubay

Publisher:

Eskişehir Osmangazi University

Main Topics:

Malzeme Mühendisliği (Diğer)

Journal:

Eskişehir Osmangazi Üniversitesi Mühendislik ve Mimarlık Fakültesi Dergisi Vol.31 Issue 3, pp.816-825

Document Type:

Article

Publication Date:

12/2023

Document Language:

Turkish

Document ID (Org No.):

2001305418

pISSN:

2630-5712

Keywords:

Abstract:

 The utilization of waste materials in ceramic glaze formulations to enhance color and aesthetic characteristics represents a significant area of research. Emphasizing sustainability and recycling, the exploration of these waste materials as colorants in ceramic glazes holds paramount importance. This study aimed to investigate the impact of incorporating basalt-cutting waste into floor tile matte glazes on color, phase composition, and microstructure. The basalt-cutting waste was subjected to thorough characterization, involving chemical analysis, phase identification, and particle size assessment. By introducing 1-9 of this waste into the industrial tile matte glaze, shifting the glaze color from white to appealing light brown beige tones, while generating a captivating mottled surface structure. The glaze structure analysis revealed the presence of anorthite, cristobalite, and diopside phases, both from the direct incorporation of basalt-cutting waste and its usage after calcination at various temperatures ranging from 900-1100 C, using standard matte glaze and mesh. Microstructure analyses SEMEDS of the floor tiles with 9 waste addition BKA demonstrated an increase in anorthite crystal formation and elevated levels of Ca and Fe content. These results substantiate the feasibility of coloring floor tile matte glazes with basalt waste in attractive beige tones, offering economic advantages, contributing to waste recycling, and presenting a viable option as a colorant in glaze production.

 The utilization of waste materials in ceramic glaze formulations to enhance color and aesthetic characteristics represents a significant area of research. Emphasizing sustainability and recycling, the exploration of these waste materials as colorants in ceramic glazes holds paramount importance. This study aimed to investigate the impact of incorporating basalt-cutting waste into floor tile matte glazes on color, phase composition, and microstructure. The basalt-cutting waste was subjected to thorough characterization, involving chemical analysis, phase identification, and particle size assessment. By introducing 1-9 of this waste into the industrial tile matte glaze, shifting the glaze color from white to appealing light brown beige tones, while generating a captivating mottled surface structure. The glaze structure analysis revealed the presence of anorthite, cristobalite, and diopside phases, both from the direct incorporation of basalt-cutting waste and its usage after calcination at various temperatures ranging from 900-1100 C, using standard matte glaze and mesh. Microstructure analyses SEMEDS of the floor tiles with 9 waste addition BKA demonstrated an increase in anorthite crystal formation and elevated levels of Ca and Fe content. These results substantiate the feasibility of coloring floor tile matte glazes with basalt waste in attractive beige tones, offering economic advantages, contributing to waste recycling, and presenting a viable option as a colorant in glaze production.

 The utilization of waste materials in ceramic glaze formulations to enhance color and aesthetic characteristics represents a significant area of research. Emphasizing sustainability and recycling, the exploration of these waste materials as colorants in ceramic glazes holds paramount importance. This study aimed to investigate the impact of incorporating basalt-cutting waste into floor tile matte glazes on color, phase composition, and microstructure. The basalt-cutting waste was subjected to thorough characterization, involving chemical analysis, phase identification, and particle size assessment. By introducing 1-9 of this waste into the industrial tile matte glaze, shifting the glaze color from white to appealing light brown beige tones, while generating a captivating mottled surface structure. The glaze structure analysis revealed the presence of anorthite, cristobalite, and diopside phases, both from the direct incorporation of basalt-cutting waste and its usage after calcination at various temperatures ranging from 900-1100 C, using standard matte glaze and mesh. Microstructure analyses SEMEDS of the floor tiles with 9 waste addition BKA demonstrated an increase in anorthite crystal formation and elevated levels of Ca and Fe content. These results substantiate the feasibility of coloring floor tile matte glazes with basalt waste in attractive beige tones, offering economic advantages, contributing to waste recycling, and presenting a viable option as a colorant in glaze production.

 Seramik sırlarında, renk ve estetik etkileri artırmak amacıyla atık malzemelerin kullanımı önemli bir araştırma alanıdır. Bu atıkların seramik sırlarında renklendirici olarak potansiyel kullanımı, sürdürülebilirlik ve geri dönüşüm açısından büyük öneme sahiptir. Bu çalışmada, yer karosu mat sırlarında bazalt kesim atığı ilavesinin renk, faz ve mikroyapı üzerindeki etkisi araştırılmıştır. Bazalt kesim atığının kimyasal, faz ve tane boyut analizi ile karakterizasyonu yapılmış ve ağ. 1-9 oranında bazalt kesim atığının endüstriyel karo mat sırına eklenmesiyle, sırlar beyazdan açık kahve bej tonlarına dönüşmüş ve yüzeylerde benekli bir yapı oluşmuştur. Bazalt kesim atığının sır bünyesine ilavesinde direkt kullanımının yanı sıra 900-1100C aralığında farklı sıcaklıklarda kalsinasyonu sonrasında kullanımı sonucu sır yapısında anortit, kristobalit ve diopsit fazları tespit edilmiştir. Standart mat sır ve ağ. 9 oranında atık BKA içeren mat sırlı yer karolarının mikroyapı analizlerinde SEMEDS anortit kristalleri ve Ca, Fe içeriğinin arttığı tespit edilmiştir. Bu çalışma sonucunda, yer karosu mat sırlarının bej tonlarında bazalt atığıyla renklendirilmesinin, ekonomik açıdan avantaj sağlayabileceği ve atığın geri dönüşümüne katkıda bulunabileceği, sır üretiminde potansiyel bir renklendirici olarak kullanılabileceği sonucuna varılmıştır.

Article Details

AN INVESTIGATION OF UTILIZATION POTENTIAL OF BASALT CUTTING WASTE IN FLOOR TILE MATTE GLAZES

Authors:

Semra Kurama | Ege Anıl Gürkan | Zahide Bayer Oztürk | Yusuf Karaca | Elif Ubay

Publisher:

Eskişehir Osmangazi University

Main Topics:

Malzeme Mühendisliği (Diğer)

Journal:

Eskişehir Osmangazi Üniversitesi Mühendislik ve Mimarlık Fakültesi Dergisi Vol.31 Issue 3, pp.816-825

Document Type:

Article

Publication Date:

12/2023

Document Language:

Turkish

Document ID (Org No.):

2001305418

pISSN:

2630-5712

Basalt

Ceramic tile

Pigment

Waste assessment.Bazalt

seramik karo

Pigment

Atık değerlendirme.

Issues

Article Details

Authors: Semra Kurama | Ege Anıl Gürkan | Zahide Bayer Oztürk | Yusuf Karaca | Elif Ubay

Publisher: Eskişehir Osmangazi University

Main Topics: Malzeme Mühendisliği (Diğer)

Journal: Eskişehir Osmangazi Üniversitesi Mühendislik ve Mimarlık Fakültesi Dergisi Vol.31 Issue 3, pp.816-825

Document Type: Article

Publication Date: 12/2023

Document Language: Turkish

Document ID (Org No.): 2001305418

pISSN: 2630-5712

Issues

Authors:

Semra Kurama | Ege Anıl Gürkan | Zahide Bayer Oztürk | Yusuf Karaca | Elif Ubay

Publisher:

Eskişehir Osmangazi University

Main Topics:

Malzeme Mühendisliği (Diğer)

Journal:

Eskişehir Osmangazi Üniversitesi Mühendislik ve Mimarlık Fakültesi Dergisi Vol.31 Issue 3, pp.816-825

Document Type:

Article

Publication Date:

12/2023

Document Language:

Turkish

Document ID (Org No.):

2001305418

pISSN:

2630-5712